Cable Laid Grommet (IMCA M179) – Lot 4

DATE
September 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 15 cable laid grommets for the follow-on phase of the NFPS project, demonstrating the confidence of the customer in Future Synthetics with regards to the quality and punctual delivery of these critical items. The project had been awarded to the Contractor by QatarEnergy LNG for the Combined COMP3A & COMP3B of the North Field Production Sustainability Offshore Compression Program, aimed at sustaining the production of the North Field offshore natural gas reservoir.

The scope of work encompassed the engineering, procurement, fabrication and installation of six platforms as well as approximately 100 km of corrosion resistance alloy rigid subsea pipelines of 28’’ and 24’’ diameter, 100 km of subsea composite cables, 150 km of optic cables and several other subsea facilities.

These grommets were produced with our trademark Engineered Length Control ® for strict length compliance. The size of the grommets ranged from 288mm to 156mm diameter.

Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia, one of the few test beds in the world capable of accommodating these long lengths.

SCOPE OF SUPPLY:
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 95.6 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 94.3 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 92.7 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 91.3 meters.

1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 82.5 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 76.8 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 76.0 meters.

2x Steel Wire Rope Cable Laid Grommet dia 240mm with CGBL 5.674 MT; effective working length 70.3 meters.
2x Steel Wire Rope Cable Laid Grommet dia 240mm with CGBL 5.674 MT; effective working length 61.3 meters.

4x Steel Wire Rope Cable Laid Grommet dia 156mm with CGBL 2,403 MT; effective working length 20.0 meters.

Grommets designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE
March 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 8 heavy lift synthetic round slings for the Dalma Gas project.

The Dalma field is part of the Ghasha Concession which is the world’s largest offshore sour gas development and an important enabler of gas self-sufficiency for the United Arab Emirates (UAE). The scope of supply for the contractor covered the EPC of four offshore wellhead towers, pipelines and umbilicals in Hair Dalma, Satah, and Bu Haseer fields.

These slings were huge and when used in basket hitch the largest had an MBL of 10,790 metric tons.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

KimLift® Synthetic Round Slings

DATE
March 2024

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 13 engineered synthetic round slings for subsea installation project involving one of the largest offshore construction vessels in the industry.

The Contractor secured a deal for transportation and installation activities for the Jansz-Io Compression project, located around 200 kilometres offshore the north-western coast of Australia at water depths of about 1,400 meters. The Jansz-Io compression project will help gas recovery at the giant 15.6 MTPA (million tonnes per annum) Gorgon LNG project as the offshore field ages. 

Part of the original development plan for the Chevron-operated Gorgon LNG plant, the Jansz-Io compression project will use subsea compression technology to maintain long-term natural gas supply from the offshore field to the three existing LNG trains but also domestic gas plant on Barrow Island.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

SCOPE OF SUPPLY:
8x KimLift® synthetic round slings KLX-403; MBL 2,014 MT (adjusted for bending dia) and effective working length 34.0 meters.
4x KimLift® synthetic round slings KLX-441; MBL 2,206 MT (adjusted for bending dia) and effective working length 34.0 meters.
1x KimLift® synthetic round sling KLX-1105; MBL 5,355 MT (adjusted for bending dia) and effective working length 10.2 meters.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE

February 2024

BACKGROUND

Future Synthetics (Singapore) won a contract to design and manufacture a total of 31 engineered synthetic round slings for the installation of an offshore wind farm.

The main scope of work using the slings included:

        - Foundation transport and installation service

        - Offshore substation EPCI service

        - Submarine cable transport, commissioning, installation and testing service

        - Wind turbine generator transport service

The offshore operations are planned to started in March 2024 and will be complete by the end of 2025 to deliver power to the grid as scheduled. The KimLift slings were  supplied with high visibility jackets and extra protection for heavy duty applications. One of the slings measured at 73.5m in length, one of the longest KimLift slings produced so far.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia.

SCOPE OF SUPPLY:
4x KimLift® synthetic round slings KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 33.1 meters.
1x KimLift® synthetic round sling KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 23.2 meters.
1x KimLift® synthetic round sling KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 9.8 meters.
8x KimLift® synthetic round slings KLX-460; MBL 2,,302 MT (adjusted for bending dia) and effective working length 20.0 meters.
3x KimLift® synthetic round slings KLX-422; MBL 2,110 MT (adjusted for bending dia) and effective working length 10.0 meters.
3x KimLift® synthetic round slings KLX-384; MBL 1,918 MT (adjusted for bending dia) and effective working length 25.0 meters.
3x KimLift® synthetic round slings KLX-212; MBL 1,061 MT (adjusted for bending dia) and effective working length 73.5 meters.
3x KimLift® synthetic round slings KLX-182; MBL 908 MT (adjusted for bending dia) and effective working length 40.0 meters.
3x KimLift® synthetic round slings KLX-182; MBL 908 MT (adjusted for bending dia) and effective working length 8.0 meters.
2x KimLift® synthetic round slings KLX-97; MBL 486 MT (adjusted for bending dia) and effective working length 15.0 meters
Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by ABSG.

Cable Laid Grommet (IMCA M179) – Lot 3

DATE
February 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 12 cable laid grommets and hand spliced slings for the follow-on phase of the  NFPS project. The project had been awarded to the Contractor by QatarEnergy LNG for the Combined COMP3A & COMP3B of the North Field Production  Sustainability Offshore Compression Program, aimed at sustaining the production of the North Field offshore natural gas reservoir.

The scope of work encompassed the engineering, procurement, fabrication and installation of six platforms as well as approximately 100 km of corrosion resistance alloy rigid subsea pipelines of 28’’ and 24’’ diameter, 100 km of subsea composite cables, 150 km of optic cables and several other subsea facilities.

Lot 3 included the manufacture of cable laid slings using hand spliced terminations in ultra-long lengths exceeding 100m. These slings and grommets were produced with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia, one of the few test beds in the world capable of accommodating these long lengths.

SCOPE OF SUPPLY:
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 52.35 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 52.14 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 50.87 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 47.18 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 46.04 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 45.93 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 107.42 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 106.45 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 104.60 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 95.89 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 93.70 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 93.59 meters.

Grommets and slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.